應(ying)用于武船重型(xing)工程有限(xian)公司的U肋板單元生產線(xian)

本生(sheng)(sheng)產線(xian)(xian)是一種高效(xiao)大批(pi)量生(sheng)(sheng)產橋梁U肋(lei)板(ban)單(dan)元(yuan)的專用(yong)生(sheng)(sheng)產線(xian)(xian)，在生(sheng)(sheng)產線(xian)(xian)上配有底(di)板(ban)對齊裝配胎裝、U肋(lei)端口(kou)栓(shuan)孔精確定位裝置、移動式(shi)U肋(lei)裝配機、搖擺式(shi)反(fan)變形(xing)焊(han)接胎、五頭雙(shuang)絲U肋(lei)龍門焊(han)接機、U肋(lei)板(ban)單(dan)元(yuan)機械滾壓矯正機。

1)、底板(ban)對(dui)齊裝(zhuang)配(pei)胎裝(zhuang)、U肋(lei)(lei)(lei)端口栓孔精確(que)定位(wei)裝(zhuang)置、移動式(shi)U肋(lei)(lei)(lei)裝(zhuang)配(pei)機(ji)(ji)、搖擺式(shi)反(fan)變(bian)形(xing)焊(han)(han)接(jie)(jie)(jie)(jie)(jie)胎、五頭雙絲U肋(lei)(lei)(lei)龍門(men)焊(han)(han)接(jie)(jie)(jie)(jie)(jie)機(ji)(ji)、U肋(lei)(lei)(lei)板(ban)單(dan)元機(ji)(ji)械滾壓矯正(zheng)(zheng)機(ji)(ji)實現了(le)U肋(lei)(lei)(lei)組(zu)立、焊(han)(han)接(jie)(jie)(jie)(jie)(jie)、矯正(zheng)(zheng)過程的自(zi)動化(hua)。U肋(lei)(lei)(lei)通(tong)過U肋(lei)(lei)(lei)安裝(zhuang)機(ji)(ji)配(pei)合(he)自(zi)動點焊(han)(han)安裝(zhuang)于單(dan)板(ban)上，U肋(lei)(lei)(lei)焊(han)(han)接(jie)(jie)(jie)(jie)(jie)對(dui)多根U肋(lei)(lei)(lei)進行船(chuan)形(xing)自(zi)動焊(han)(han)接(jie)(jie)(jie)(jie)(jie)，通(tong)過正(zheng)(zheng)反(fan)兩次傾斜船(chuan)形(xing)焊(han)(han)接(jie)(jie)(jie)(jie)(jie)即可完成整(zheng)個焊(han)(han)接(jie)(jie)(jie)(jie)(jie)任務，進由U肋(lei)(lei)(lei)板(ban)單(dan)元矯正(zheng)(zheng)機(ji)(ji)對(dui)U肋(lei)(lei)(lei)進行一次矯正(zheng)(zheng)。大(da)大(da)提(ti)高車間(jian)生產效率，降(jiang)低了(le)勞動強度。

2)、裝(zhuang)配線(xian)配有兩臺(tai)U肋安裝(zhuang)機(ji)，四個U肋安裝(zhuang)區。

3)、焊接(jie)(jie)線配有(you)八臺搖擺式反變形焊接(jie)(jie)胎夾具，四臺5頭(tou)U肋(lei)雙(shuang)絲氣體保護焊接(jie)(jie)機。

4)、氣保焊機電(dian)流、電(dian)壓集(ji)中控(kong)制，每個焊機又(you)設有微(wei)調功能(neng)。

5)、CO2氣體(ti)集中供氣統一管(guan)理。

6)、焊接(jie)時采用自動跟蹤焊接(jie)，具有(you)多(duo)把焊槍(qiang)同(tong)時引(yin)、熄弧等(deng)功能。

7)、為(wei)保(bao)護(hu)工人(ren)身體健康設(she)有焊(han)煙除(chu)塵器集中對多頭焊(han)槍除(chu)塵。

8)、焊后板單(dan)元通過機(ji)械矯正，減(jian)少大量火焰烘烤。

應用于武船(chuan)重型工程有(you)限公司的(de)板肋板單元生產(chan)線

本(ben)生產(chan)線(xian)是一種(zhong)高(gao)效大(da)(da)批(pi)量生產(chan)橋(qiao)梁板(ban)(ban)(ban)(ban)(ban)肋(lei)(lei)(lei)(lei)(lei)板(ban)(ban)(ban)(ban)(ban)單(dan)元(yuan)(yuan)的專用(yong)生產(chan)線(xian)，在生產(chan)線(xian)上配有(you)(you)(you)2臺板(ban)(ban)(ban)(ban)(ban)肋(lei)(lei)(lei)(lei)(lei)定位裝置、1臺鋼板(ban)(ban)(ban)(ban)(ban)對(dui)齊裝配胎架(jia)(jia)、1臺移(yi)動(dong)(dong)式板(ban)(ban)(ban)(ban)(ban)肋(lei)(lei)(lei)(lei)(lei)裝配機(ji)(ji)、1臺板(ban)(ban)(ban)(ban)(ban)肋(lei)(lei)(lei)(lei)(lei)板(ban)(ban)(ban)(ban)(ban)單(dan)元(yuan)(yuan)對(dui)正(zheng)(zheng)壓緊焊(han)接(jie)胎架(jia)(jia)、2臺十頭(tou)雙絲雙邊板(ban)(ban)(ban)(ban)(ban)肋(lei)(lei)(lei)(lei)(lei)龍門焊(han)接(jie)機(ji)(ji)、1臺板(ban)(ban)(ban)(ban)(ban)肋(lei)(lei)(lei)(lei)(lei)板(ban)(ban)(ban)(ban)(ban)單(dan)元(yuan)(yuan)機(ji)(ji)械(xie)滾壓矯(jiao)正(zheng)(zheng)機(ji)(ji)等(deng)設(she)備，實現了板(ban)(ban)(ban)(ban)(ban)肋(lei)(lei)(lei)(lei)(lei)組立、焊(han)接(jie)、矯(jiao)正(zheng)(zheng)過(guo)程的自(zi)動(dong)(dong)化(hua)。板(ban)(ban)(ban)(ban)(ban)肋(lei)(lei)(lei)(lei)(lei)通(tong)過(guo)板(ban)(ban)(ban)(ban)(ban)肋(lei)(lei)(lei)(lei)(lei)安裝機(ji)(ji)配合自(zi)動(dong)(dong)點焊(han)安裝于單(dan)板(ban)(ban)(ban)(ban)(ban)上，板(ban)(ban)(ban)(ban)(ban)肋(lei)(lei)(lei)(lei)(lei)焊(han)接(jie)對(dui)多(duo)根板(ban)(ban)(ban)(ban)(ban)肋(lei)(lei)(lei)(lei)(lei)進行平角(jiao)自(zi)動(dong)(dong)焊(han)接(jie)，由板(ban)(ban)(ban)(ban)(ban)肋(lei)(lei)(lei)(lei)(lei)板(ban)(ban)(ban)(ban)(ban)單(dan)元(yuan)(yuan)矯(jiao)正(zheng)(zheng)機(ji)(ji)對(dui)板(ban)(ban)(ban)(ban)(ban)肋(lei)(lei)(lei)(lei)(lei)進行一次矯(jiao)正(zheng)(zheng)。大(da)(da)大(da)(da)提(ti)高(gao)車間生產(chan)效率，降低(di)了勞動(dong)(dong)強度。裝配線(xian)配有(you)(you)(you)一臺板(ban)(ban)(ban)(ban)(ban)肋(lei)(lei)(lei)(lei)(lei)安裝機(ji)(ji)，二個板(ban)(ban)(ban)(ban)(ban)肋(lei)(lei)(lei)(lei)(lei)安裝區。焊(han)接(jie)線(xian)配有(you)(you)(you)二臺十頭(tou)板(ban)(ban)(ban)(ban)(ban)肋(lei)(lei)(lei)(lei)(lei)雙絲氣(qi)體保(bao)護焊(han)接(jie)機(ji)(ji)。氣(qi)保(bao)焊(han)機(ji)(ji)電(dian)(dian)流、電(dian)(dian)壓集(ji)中(zhong)數字儲(chu)存控制，每個焊(han)機(ji)(ji)又設(she)有(you)(you)(you)微調(diao)功能。CO2氣(qi)體集(ji)中(zhong)供(gong)氣(qi)統一管理(li)。接(jie)時采用(yong)自(zi)動(dong)(dong)跟蹤焊(han)接(jie)，具有(you)(you)(you)多(duo)把焊(han)槍同時引、熄弧等(deng)功能。為保(bao)護工(gong)人(ren)身體健(jian)康設(she)有(you)(you)(you)焊(han)煙除(chu)塵器集(ji)中(zhong)對(dui)多(duo)頭(tou)焊(han)槍除(chu)塵。焊(han)后板(ban)(ban)(ban)(ban)(ban)單(dan)元(yuan)(yuan)通(tong)過(guo)機(ji)(ji)械(xie)矯(jiao)正(zheng)(zheng)，減少大(da)(da)量火焰(yan)烘(hong)烤。

應用(yong)于武船重型工程有限公司的橫隔板(ban)生(sheng)產線

本生產線(xian)(xian)是一(yi)種高(gao)效大批量生產橋(qiao)梁橫隔板單元的專用生產線(xian)(xian)，在(zai)生產線(xian)(xian)上(shang)配(pei)(pei)(pei)有(you)1臺鋼板對齊(qi)裝配(pei)(pei)(pei)胎(tai)架、2臺移(yi)動式板肋(lei)雙向裝配(pei)(pei)(pei)機(ji)(用戶備)、4臺焊(han)機(ji)存放移(yi)動龍門(men)架、1臺壓點(dian)可(ke)移(yi)動油壓矯(jiao)正(zheng)機(ji)等(deng)設(she)備，實現了板肋(lei)組立、焊(han)接(jie)、矯(jiao)正(zheng)過程(cheng)的自(zi)動化。

裝配(pei)線配(pei)有二臺移動式雙向(xiang)裝配(pei)機機，二個板(ban)肋安裝區。

焊接線配(pei)有(you)四臺焊機(ji)存放(fang)移動龍門(men)架。

CO2氣(qi)(qi)體集中(zhong)供氣(qi)(qi)統一管理。

焊后板單(dan)元(yuan)通過機械(xie)矯(jiao)正，減(jian)少大量火焰烘烤。